CVD Diamond Dies Precision Wire Manufacturing

Other Videos
December 23, 2025
Category Connection: Mechanical CVD Diamond
Brief: Need quick answers about practical use? This video highlights the essentials. Watch a detailed demonstration of CVD Diamond Wire Drawing Dies, showcasing their (111) crystal orientation and how they deliver 3x longer life in tungsten and gold wire production. You'll see the precision engineering and atomic-level accuracy that makes them the ultimate solution for precision wire manufacturing.
Related Product Features:
  • Features a (111) crystal orientation engineered for maximum shear strength along the wire drawing direction.
  • Offers exceptional mechanical properties with a Young's Modulus of 1150-1300 GPa and microhardness of 80-150 GPa.
  • Provides unrivaled durability with a fracture strength over 8 GPa and 92% lower cracking rate versus PCD dies.
  • Delivers atomic-level precision with bore tolerance of ±0.05mm and surface roughness Ra below 0.1μm.
  • Includes a flawless monocrystalline structure that is inclusion and dislocation free for reliable performance.
  • Boasts intelligent thermal management with 2000 W/m*K thermal conductivity to prevent localized overheating.
  • Supports custom solutions through lattice engineering tailored for hard or soft wires.
  • Ensures thermal stability with less than 0.002% deformation at 1200℃ for consistent operation.
FAQs:
  • What makes the CVD Diamond Wire Drawing Dies last 3x longer than PCD dies?
    The dies feature a (111) crystal orientation that maximizes shear strength along the <110> wire drawing direction, combined with a defect-free monocrystalline structure that eliminates intergranular fracture risks, resulting in significantly higher wear resistance and durability.
  • How does the (111) crystal orientation benefit precision wire manufacturing?
    The (111) crystal orientation is engineered to provide superior shear strength in the wire drawing direction, ensuring atomic-level precision with accuracy under 0.5°, reduced surface scratches by 95%, and consistent performance for ultra-fine wires like tungsten and gold.
  • What types of wires are these dies suitable for?
    These dies are ideal for ultra-fine refractory wires, stainless steel wire, precious metal processing, high-performance alloys, and semiconductor bonding wires, thanks to their customizable nitrogen content and lattice engineering for both hard and soft wires.